At Guangzhou ZhongShen Ribbon Product CO., Ltd, we combine cutting-edge ultrasonic welding technology with rigorous quality standards to deliver high-performance manure belts for poultry farms. Below is an overview of our advanced welding process, ensuring longevity, leak-proof joints, and smooth operation in demanding farm environments.

Our Proven Welding Methodology

1. Material Preparation & Customization

• Premium Thermoplastics: We use industry-leading PVC, TPU, or PE materials, selected for durability, flexibility, and chemical resistance.

• Pre-Weld Cleaning: Surfaces are meticulously degreased and sanitized to eliminate contaminants for optimal bonding.

2. Precision Cutting & Alignment

• Laser-guided trimming ensures clean edges.

• Overlap design (8–12mm) guarantees seam strength under heavy loads.

3. Advanced Ultrasonic Welding

• Customized Tooling: Proprietary molds tailored to your belt dimensions.

• Controlled Parameters:

  • Frequency: 20–35 kHz (material-specific optimization).

  • Pressure: 0.3–0.6 MPa (prevents distortion).

  • Weld Time: 0.5–2.5 seconds (prevents overheating).

• Friction-Based Fusion: High-frequency vibrations create molecular-level bonding without adhesives.

4. Rigorous Quality Control

• Visual Inspection: Uniform seams, zero bubbles/cracks.

• Tensile Testing: Welds withstand 200–400% of operational load.

• Leak Test: 100% pressure-checked for liquid-tight performance.

5. Post-Weld Installation Support

• Guidance on tension adjustment and system integration.

• Optional on-site training for farm operators.

Why Choose Our Welded Manure Belts?

✅ Longer Lifespan: Seams resist wear, moisture, and ammonia corrosion.
✅ Hygienic Design: Smooth joints prevent bacterial buildup.
✅ Reduced Downtime: Rapid welding enables quick repairs.
✅ Custom Solutions: Adaptable to any belt width, thickness, or farm layout.