summary:
Why the manure cleaning belt scraper wheel sticks to manure, three ready-to-use treatment methods (high-pressure flushing, automatic follow-up scraper, anti-stick coating roller), and a set of easy-to-follow routine maintenance "golden rules" that can significantly reduce failure rates and extend the life of the manure cleaning belt system.
Key Message Points (Speed Reading)
Fundamental problem: Wet wheel surface or surface groove accumulation of manure → friction failure, slippage, energy consumption and increased shutdown.
Three tricks that will work immediately:
High-pressure water gun flushing manure cleaning belt scraping wheel surface groove (regular operation)
Installation of automatic scraper follow-up cleaning device with manure cleaning belt (reduced labor, continuous cleaning)
Replacement with special rollers for scraping wheels with anti-stick coating (long-term adhesion reduction)
The golden rule of maintaining the manure cleaning belt (recommended frequency): weekly tension check / monthly grease injection / seasonal inspection of joints and bonding / strengthen the motor moisture proof in the rainy season.
Experience points: Keeping the manure cleaning belt scraping wheel surface dry can reduce the problem of sticky manure by about 80% (practical summary).
Problems and Causes (Brief)
Phenomenon: The wheel surface of the manure cleaning belt follower wheel or scraping wheel sticks, slips, and the belt speed is unstable.
The main reasons: manure accumulation in the grooves of the wheel surface of the scraping wheel with the manure cleaning belt, high humidity leading to increased viscosity, insufficient tension or bearing loss of moisture, and the coating/material is not suitable for the working environment
Three executable "coup dung treatment tips for cleaning belt scraping wheel sticky manure" (arranged by cost and effective speed)
High-pressure water gun flushing (low cost, fast effect)
Advantages: Immediately remove the grooves and sticky surfaces of the scraping wheel with the manure cleaning belt; Short equipment downtime.
Disadvantages: water source and drainage treatment are required; Frequent flushing may cause water ingress in the motor or bearings (pay attention to moisture protection).
Applicable scenarios: daily emergency, initial adhesion, regular cleaning periods can be arranged.
Automatic scraper follow-up cleaning device with manure cleaning belt (automated, reduced labor)
Advantages: continuous cleaning, good stability, reduce the frequency of manual inspection.
Disadvantages: high initial investment; It needs to be matched with the original system.
Applicable scenarios: medium and large laying hen farms, farms with requirements for production continuity.
Special manure cleaning belt scraper roller for anti-stick coating (long-term solution)
Advantages: Reduced adhesion from the material, minimal maintenance; Long-term reduction of energy consumption and failures.
Disadvantages: The replacement cost is higher than that of the manure cleaning belt scraping wheel roller; The coating life is affected by wear and tear and needs to be replaced periodically.
Applicable scenarios: humid environments, places where frequent manual maintenance is difficult.
WhatsApp: +86 13928780131 Tel/WeChat: +86 13928780131
E-mail: Andy@zsribbon.com Website: https://www.poultrymanurebelt.com/
summary:
Why the manure cleaning belt scraper wheel sticks to manure, three ready-to-use treatment methods (high-pressure flushing, automatic follow-up scraper, anti-stick coating roller), and a set of easy-to-follow routine maintenance "golden rules" that can significantly reduce failure rates and extend the life of the manure cleaning belt system.
Key Message Points (Speed Reading)
Fundamental problem: Wet wheel surface or surface groove accumulation of manure → friction failure, slippage, energy consumption and increased shutdown.
Three tricks that will work immediately:
High-pressure water gun flushing manure cleaning belt scraping wheel surface groove (regular operation)
Installation of automatic scraper follow-up cleaning device with manure cleaning belt (reduced labor, continuous cleaning)
Replacement with special rollers for scraping wheels with anti-stick coating (long-term adhesion reduction)
The golden rule of maintaining the manure cleaning belt (recommended frequency): weekly tension check / monthly grease injection / seasonal inspection of joints and bonding / strengthen the motor moisture proof in the rainy season.
Experience points: Keeping the manure cleaning belt scraping wheel surface dry can reduce the problem of sticky manure by about 80% (practical summary).
Problems and Causes (Brief)
Phenomenon: The wheel surface of the manure cleaning belt follower wheel or scraping wheel sticks, slips, and the belt speed is unstable.
The main reasons: manure accumulation in the grooves of the wheel surface of the scraping wheel with the manure cleaning belt, high humidity leading to increased viscosity, insufficient tension or bearing loss of moisture, and the coating/material is not suitable for the working environment
Three executable "coup dung treatment tips for cleaning belt scraping wheel sticky manure" (arranged by cost and effective speed)
High-pressure water gun flushing (low cost, fast effect)
Advantages: Immediately remove the grooves and sticky surfaces of the scraping wheel with the manure cleaning belt; Short equipment downtime.
Disadvantages: water source and drainage treatment are required; Frequent flushing may cause water ingress in the motor or bearings (pay attention to moisture protection).
Applicable scenarios: daily emergency, initial adhesion, regular cleaning periods can be arranged.
Automatic scraper follow-up cleaning device with manure cleaning belt (automated, reduced labor)
Advantages: continuous cleaning, good stability, reduce the frequency of manual inspection.
Disadvantages: high initial investment; It needs to be matched with the original system.
Applicable scenarios: medium and large laying hen farms, farms with requirements for production continuity.
Special manure cleaning belt scraper roller for anti-stick coating (long-term solution)
Advantages: Reduced adhesion from the material, minimal maintenance; Long-term reduction of energy consumption and failures.
Disadvantages: The replacement cost is higher than that of the manure cleaning belt scraping wheel roller; The coating life is affected by wear and tear and needs to be replaced periodically.
Applicable scenarios: humid environments, places where frequent manual maintenance is difficult.
WhatsApp: +86 13928780131 Tel/WeChat: +86 13928780131
E-mail: Andy@zsribbon.com Website: https://www.poultrymanurebelt.com/