Video Demo: Ultrasonic Welding Process in Action

What You’ll See:

Step-by-Step Welding Workflow

Custom Tooling & Precision Engineering

Real-Time Quality Assurance Tests

Our Proven Welding Methodology
1. Material Preparation & Customization

Premium Thermoplastics: We use industry-leading PVC, TPU, or PE materials, selected for durability, flexibility, and chemical resistance.

Pre-Weld Cleaning: Surfaces are meticulously degreased and sanitized to eliminate contaminants for optimal bonding.

2. Precision Cutting & Alignment

Laser-guided trimming ensures clean edges.

Overlap design (8–12mm) guarantees seam strength under heavy loads.

3. Advanced Ultrasonic Welding

Customized Tooling: Proprietary molds tailored to your belt dimensions.

Controlled Parameters:

Frequency: 20–35 kHz (material-specific optimization).

Pressure: 0.3–0.6 MPa (prevents distortion).

Weld Time: 0.5–2.5 seconds (prevents overheating).

Friction-Based Fusion: High-frequency vibrations create molecular-level bonding without adhesives.

4. Rigorous Quality Control

Visual Inspection: Uniform seams, zero bubbles/cracks.

Tensile Testing: Welds withstand 200–400% of operational load.

Leak Test: 100% pressure-checked for liquid-tight performance.

5. Post-Weld Installation Support

Guidance on tension adjustment and system integration.

Optional on-site training for farm operators.

Why Choose Our Welded Manure Belts?
✅ Longer Lifespan: Seams resist wear, moisture, and ammonia corrosion.
✅ Hygienic Design: Smooth joints prevent bacterial buildup.
✅ Reduced Downtime: Rapid welding enables quick repairs.
✅ Custom Solutions: Adaptable to any belt width, thickness, or farm layout.

Technical Specifications
Materials: PVC, TPU, PE (FDA-compliant options available).

Thickness Range: 1.5–5.0 mm.

Max. Welding Width: 500 mm (customizable).

Certifications: ISO 9001, CE, and farm hygiene standards